The Latest In Carbide Endmill Architectures In A Extended And Prospering Line From Iscar

Manufacturers and die & mold shops can abolish chatter problems in several milling operations with Iscar's new Chatterfree carbide endmill. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the principal source of chatter. This facilitates faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, customers also report lengthened edge life due to reduced chatter. The chatter-free function is available in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These revolutionary endmills are ideal for low power machines with ISO40 or BT40 adaptations. The solid carbide variant can deal with full slot machining up to 2xD. Depth capability on the replaceable-tip variant is more controlled since the active length is shorter. In full slotting operations on alloy steel, the solid carbide version effectively handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is announcing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide endmill family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more swiftly and proficiently than typical endmills. Nevertheless, roughing endmills leave grooves on the machined surface. Hence, after using a roughing endmill, a finishing endmill has to be used in order to obtain a flat surface finish. This means time-consuming tool change, setup time and essentialness of maintaining two endmill types in the stock.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature four flutes with 45 degree helix, 2 serrated flutes and 2 continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes eliminate the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully capable and enables running at rough machining parameters, ending in finish surface quality.

The unique tool design reduces vibration at high load applications.

The tool creates short and long chips concurrently. This chip mixture is evacuated more efficiently than each individual chip type, an remarkable solution in slotting and cavity milling applications.

The Finishred is also offered with the Multi-Master indexable milling head option which combines the Finishred incorporates with the benefit of little setup time, no regrinding costs and the wide range of shank and extension options are available for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore decreasing stock.

Tool change and setup time can be discarded.

An extra tool position is accomplished on the machine

New Chip Splitting Solid Carbide Endmills for Elevated Metal Removal Rates

ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The brand new endmills are offered with three and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with diminished neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting function and force distribution can be used very proficiently on reduced power machines (CAT40/BT40/ISO40). The serrated cutting edge features flat peaks which leave a better surface finish, in contrast to the current rougher carbide endmill. The ECP endmills are favored for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at various customers' locations showed incredible results.

Iscar Adds Their Most Recent Creations To A Long Line Of Flourishing Hole Making Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Iscar Offers A Brand New Line Of Slitting Cutters Using Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Various Advancements Have Enlarged Iscar's Line Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Cutting Edge End Mills By Iscar Can Enhance Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

A Few Of Improvements In Carbide Inserts Coming From Iscar From Over The Years
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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